How to Pick the Right Roof Fall Protection Systems for Your Facility

Picking a rooftop fall protection system

How to Pick the Right Roof Fall Protection Systems for Your Facility

Staying compliant with OSHA’s regulations doesn’t only help you avoid fines: it protects your workers as they perform their tasks. The only way to stay compliant and keep your workers safe at the same time is to install the correct roof fall protection systems for your needs. And because roofs can vary in structure, it’s important to recognize some key differences. We’d like to take a look at how to pick the right guardrails or safety railing for your facility—and how you can protect your business and workers at the same time.

Download The Complete Guide to Fall Protection When Guardrails are Needed

As an employer or safety manager, it’s important to know exactly where your responsibilities start. What’s the elevation at which you need to start thinking about roof fall protection systems? Are there different elevation guidelines for guardrails depending on industry? Keep yourself and your workers covered by understanding when you need to institute fall protection. There are different height requirements for different industries, according to OSHA:

  • General Industry – For general industry purposes, OSHA requires fall protection at elevations four feet or more.
  • Construction – In the construction industry, OSHA requires fall protection at elevations of six feet or more.

General Guardrail Regulations

According to OSHA training guidelines, there are also some general regulations on roof fall protection systems to keep in mind:

  • In order to provide full protection, the top edge of guardrails must be a certain height above the walking level. OSHA allows for 42 inches plus or minus 3 inches, which basically means that a range in between 39 and 45 is acceptable. This is important to keep in mind if your workers are using stilts, because then the height of the safety railing has to be adjusted in accordance to the height of the stilts to meet the 39 to 45-inch requirement.
  • OSHA specifies that your guardrails need to have sufficient strength to withstand a 200-pound force.
  • When the material used to make the safety railing is too thin, it can actually present a risk of laceration. That’s why OSHA mandates at least a quarter inch thickness for the top rail and midrail of a guardrail system.
  • Along the same line of protecting your workers from cuts and lacerations, the guardrails and safety railing you use must be surfaced with or made of a material that’s not going to present jagged edges that will snag workers’ clothes or hands. You can’t use steel or plastic banding as top rails or midrails.
  • If there’s no wall or parapet at least 21 inches high on an elevated working surface, you need to install a midrail or screen. This is installed midway between the roof and the edge of the guardrail.

The Specifics: Types of Roofs

If you already know that you need guardrails or roof fall protection systems based on your industry and elevation, your next step is to carefully consider the specifics of the roof your workers will be using. Are there skylights on the roof? Access ways? Parapets? Here’s a closer look at some specifics you might encounter when researching fall protection systems for your workers:

Roofs with Membranes

If you want to protect your workers and your roof’s membranes both at the same time, you probably want to consider a non-penetrating guardrail. Essentially, this means that your guardrail system will be installed without drilling holes or cutting through rubber membranes. These non-penetrating guardrails won’t damage your roof’s integrity, but they will provide the OSHA-required safety measures. They accomplish this through the use of cast iron bases.

Skylight Fall ProtectionSkylights

If your workers will be working around skylights or other openings on the roof, you need to take special precautions. Workers can easily fall through glass or open skylights while busy at work, so it’s important to keep these areas protected. OSHA requires that you set up guardrails, a personal fall arrest system, or a cover that can support two times the weight that may be placed on it.

Roofs with Access Ways

While some rooftops will be accessed by staircases, others are only accessible to workers via access ways like roof hatches. Clearly, an open roof hatch represents a fall hazard and has to be protected with guardrails. All stairway floor openings need to be guarded by a safety railing, and the same goes for hatches, ladderway floor openings, and chute floor openings.

  • If your roof has any of these features, it’s crucial to install the correct fall protection systems specifically designed for hatches. In addition, you might want to consider grab bars so that workers can easily and safely access hatches.
  • Look for specialized ladder safety products that will protect your workers around ladderways on the roof. And remember that OSHA requires that all points of ladder access be gated or offset.

Roofs with Ramps or Runways

Similar to access points like hatches and ladders, any ramps or runways on your roof need to be specially protected with guardrails. According to OSHA guidelines, you need to make sure that the guardrails are erected on each unprotected edge of the ramp or runway.

VersaClamp application, Construction

Roofs with Parapets

Depending on the roof your workers are using, there might be parapets. Put simply, parapets are parts of the wall that extend above other parts of the wall. If they’re not high enough, then you still need to install guardrails in order to meet OSHA’s requirements for fall protection. A good parapet guardrail will clamp onto the parapet and use compression plates to decrease potential damage to surfaces. It’s also possible to install a parapet guard rail extension that will allow your workers access to the leading edge on the roof’s parapet.

Final Takeaway

Each job site and industry is going to require unique solutions to protecting workers. When it comes to finding the best roof fall protection systems for your specific site, make sure that you partner with experts who understand how to prioritize worker safety while also satisfying all OSHA requirements. At BlueWater Manufacturing, we’re happy to help answer your questions, apply our expertise in your workplace, and ensure you have the best fall protection systems possible.

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